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The Importance of Load Testing Cranes and Hoists

Hoisting crane with the blue sky

According to statistics, 80% of all crane accidents are attributed to operators exceeding the crane’s operational capacity. However, the statistics don’t show the complete story. There are many instances where crane-related incidents occur due to a lack of testing of cranes and equipment, which makes crane operations more challenging for operators.

In this blog, we’ll discuss what load testing is and why it’s essential to test cranes and hoists before the lift. Let’s get started!

What is Load Testing?

Load testing is a performance testing method that allows crane operators to ensure the safety of overhead hoists and overall crane operations. Due to the advent of technology, load testing has become simplified. The process involves using load testing equipment to calculate the safety point under both normal and anticipated peak load conditions.

 A tower crane with the hoist carrying the load.

The Importance of Load Testing Cranes and Hoists

According to the Occupational Safety and Health Administration (OSHA), load testing is a mandatory process that should be followed before crane operations. It’s one of the ways to minimize the exposure of workers to the risk of injury due to possible failure of support components of cranes and hoists.

The labor laws and health and safety act also highlight the importance of regular inspection of rigging equipment and load testing to minimize the risks of crane accidents. Load testing can reveal potential functional and mechanical errors that can occur due to stressing, allowing you to take corrective measures in advance.

Load testing can also help in understanding breaking points on a piece of lifting equipment as well as eliminating performance bottlenecks. Load testing is also crucial after carrying out repairs or installations as it can reveal any significant errors made during the process, which can jeopardize workers’ safety during the lift.

Important Things to Consider

  • A qualified and trained professional should be appointed to perform load testing of cranes and hoists before the lift.

  • Personnel should reference the crane operator manual to understand the operational limitation to avoid damaging the equipment.

  • The rated load of a crane should not exceed the 125% original capacity specified in the owner’s manual.

Buy Quality Crane Safety Equipment

If you want to ensure the safety of your crane operations, order our high-quality crane safety instrumentation today! At Crane Warning Systems Atlanta, we offer a variety of crane safety instrumentation, including Crane Safe Load Monitoring Systems, Wireless Wind Speed Indicator, and more. We’re the leading Rayco Wylie crane safety systems distributor in the United States. Call 1-877-672-2951 for more details about our products.



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