Both ANSI and OSHA have always been super stringent about crane safety and rigging regulation compliance. The organizations have emphasized the importance of maintaining and inspecting crane equipment on a regular basis to avoid fatal accidents.
While many businesses with crane equipment practice adequate maintenance routines, they fail to recognize the significance of preventive crane maintenance. Yes, as the name suggests, preventive maintenance allows crane personnel to detect potential issues in their equipment.
Preventive crane maintenance can be considered a fundamental aspect of crane safety and workplace hazard prevention. What’s more, businesses may need to deal with heft fines and penalties in case they breach a code or regulation as stipulated by OSHA or ANSI.
Crane preventive maintenance reduces daily operational costs in the long run. They offer an improved, well-aligned, and effective platform for crane operators to carry out quicker inspections. A crane checked for potential malfunctions has improved performance, fuel efficiency, and lower risk vulnerability.
Let’s delve deeper to learn more benefits of preventive crane maintenance.
Tailored to Your Particular Crane Type
You cannot implement one plan on every type of crane. Each crane has its own specifications, configurations, and applications. Therefore, opting for a maintenance routine that can be easily tailored for your crane is important.
Preventive crane maintenance allows you to conduct compliance inspections, performance issues, and routine maintenance. It’s an all-in-formula that not only improves a crane’s safety but also ramps ups its efficiency and performance.
At Crane Warning Systems Atlanta, you can take your crane’s safety to the next level by investing in cutting-edge crane safety devices. These products can reduce the time required to conduct a preventive maintenance procedure and ensure better code compliance. Check out our ATB, wind speed indicators, and LMI systems today!
Follow Manufacturers’ Manuals
Following the manufacturer’s manual and keeping tabs on the height, weight, and load limit of your crane are some of the key objectives of its preventive maintenance plan. It reduces the likelihood of injury-causing accidents and material damage such as load slipping and swaying.
However, you must tailor your crane’s preventive maintenance plan with adequate data about its service history, duty class, and worksite conditions.
Identifying Risks
The third and most noteworthy benefits of preventive crane inspection are timely risk identification and mitigation. Implement a holistic risk mitigation module that helps your crane operators assess all the small and big crane parts and components.
Some of the key aspects that you should include in this module are:
Checking crane equipment for visible signs of damage
Detecting corrosion or early signs of rust on crane parts
Checking fluidity and smoothness of crane brake system
Testing and operating the hydraulic pressure system to prevent operational downtimes
Checking wire ropes and slings for damage signs like warping, rusting, or cranking
You should consider investing in quality RaycoWylie crane safety products like the i4000 load indicator or the i4500 LMI-RCI systems to improve your equipment’s safety. These products are designed to help crane operators, riggers, and spotters optimize their lifting tasks’ safety. They improve operators’ visibility during crane operations and alert them about load inefficiencies.
Early Repairs = Bigger Cost Savings
One cannot deny that preventive maintenance can save you heaps of dollars in the long run. Your business can combat all kinds of unforeseen crane operation threats using a thorough preventive maintenance plan.
For example, you own a mobile crane that just malfunctioned. Checking it revealed that the problem was totally identifiable and could’ve been prevented. Now it’s costing you a hundred thousand dollars to get it fixed by professionals. That’s when you realize the importance of preventive care for crane equipment.
Thanks to modern technology, you don’t have to manually conduct the entire maintenance regime. Several different types of software tools are now available that can integrate the hardware components to alert you about possible engine leaks, control box issues, or jammed brakes.
All in all, the longer you delay crane preventive maintenance, the more will be its repair costs. You can also improve crane safety using instrumentation such as crane-rated capacity indicators. Don’t forget to incorporate sling review, downtime calculation, and hoist inspections in your daily maintenance routine.
Crane Warning Systems Atlanta—Your Ultimate Crane Safety Partner in the US
Based in Atlanta, Crane Warning Systems Atlanta is a highly renowned and established crane safety products distributor in the US. Our company has been offering top-of-the-line crane safety products to businesses nationwide.
With high credibility and seamless customer experience, Crane Warning Systems Atlanta has succeeded in creating a distinctive market for its products. Crane owners, maintenance workers, and operators from across the US rely on our crane safety devices.
Some of our best-selling crane warning devices are manufactured by RaycoWylie. We’ve partnered with the world-famous crane safety products manufacturer as their authorized distributor in the US. Our RaycoWylie product range includes but isn’t limited to Rated Capacity Indicators, crane wind speed indicators, Load Moment Indicators, and Load Indicators. You can also check out our Anti-Two Blocking Warning Systems or invest in quality portable shackles and links for your telescopic boom cranes.
All in all, if you want to completely revamp and reenergize your crane equipment’s performance and safety, we’ve got your back!
Check out our free-access crane safety products manuals, wiring diagrams, and troubleshooting guides or call us now for more details.