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4 Steps to Creating a Safe Workplace for Crane Operations

Carelessness and non-compliance can lead to deadly crane accidents at a worksite. According to the statistics published by BLS, approx. 44 people die in crane-related accidents in the USA every year.

Project managers not only have to hire the right crane for the right job but also have to ensure that their job site is ready for crane operations.

Crane warning devices and other safety precautions must be followed depending on the size, configuration, and then type. OSHA recommends crane owners and operators implement a foolproof floor safety plan before initiating a crane operation.

At Crane Warning Systems Atlanta, we’re all about helping crane owners and renters maximize their worker safety and equipment performance using the best crane safety products. Our range doesn’t only pertain to displays and wire ropes.

We offer original RaycoWylie products such as Rated Capacity Indicators and Load Limit Indicators. These devices can boost your material management machine’s safety and efficiency. They can also be used to ensure that your crane operators have greater visibility and control over crane operations.

In this blog, we’ve talked about the key steps every project manager must take to improve a worksite’s safety before starting a crane operation. So let’s get started.


Step 1: Put Up Proper and Visible Signage

Correct signage can be a lifesaver during crane operations. You don’t just have to inform your employees about an operational crane. You also have to ensure that pedestrians and other individuals in the area are well-aware of a crane operation.


Signage that’s considered quite effective during crane operations include:

  • Stay Away

  • Danger

  • Electrocution Risk

  • Warning

  • Caution

  • Notice

  • Safety Instruction

  • Safe Conditions

  • Working Conditions

  • Prohibition, etc.

Correct signage is necessary for the crane personnel as it allows them to stay alert about potential crane risks.

In addition to generic signage, project managers all need to assess specific crane type-related risks and alert employees about them.

For example, you must put signage saying “Don’t walk under the overhead crane” if you have an overhead crane installed at your facility.


Step 2: Create a Floor Marking Plan

OSHA advises that all other types of material movement machines and loads must be kept at least 5 feet away from a crane. This minimizes the risk of collision and material damage during a lift. Moreover, you must pay close attention to chemical and other fragile/hazardous item containers and place them away from an operational crane.

This is where a floor marking plan can help. Crane operations are all about lifting, loading, moving, and unloading material. Some cranes, such as tower cranes, lattice booms, mobile, and crawler cranes have extended reach and radius. They require space around them to move and operate without hitting a person or an object.


Use LED floor marking systems, bright tapes, guardrails, warning lights, and control lines to ensure that worksite is code-compliant and not vulnerable to crane accidents. Cruise through our blog section to find more crane safety guides and how you can make crane operations less risky.


Step 3: Talk to the Local Councils and Municipalities About Energy Lines

This is an integral step for crane managers and operators at construction sites in busy areas such as a residential construction project or an oil rigging process in a suburban area. Crane personnel must ensure that there are no loose wires, faulty electrical lines, or low-hanging wires that may collide with a jib, boom, or hoist.

It’s best to talk to the local municipality or government officials about either cutting off the power during crane operations or removing electrical lines. Electrocution is a common crane operation hazard and must be avoided at all costs. It leads to immediate deaths or fatal injuries due to high voltage exposure.


Invest in quality lights, anti-two blocking systems, and wind speed indicators to minimize crane and electrical wire collisions. Check out RaycoWylie ATB systems and wireless crane anemometers today!


Step 4: Ensure that Employees Know the Safe Limits

Cranes come with a manufacturer manual that states safe limits for the equipment. Without knowing about these safe limits, your crane operators cannot reduce crane risks. Cranes have several limiting figures, such as safe load limit, rated capacity, and load moment.

Proper employee training can help your workers learn how to read a crane load chart and follow it. Moreover, you can put up bright, visible standees with load charts printed on them. This keeps crane operators, riggers, signalers, and spotters alert about the safe working limits all the time.

In addition, don’t forget to invest in high-quality RCI and LMI systems for your crane. You can check out our vast range of limiting indicators or check out our product manuals to explore different types of crane safety products. We ship nationwide and are a trusted source for RaycoWylie crane devices.


Why Should You Partner with Crane Warning Systems Atlanta?

Crane Warning Systems Atlanta is an authorized distributor of original, world-class RaycoWylie crane safety devices and systems. We have been offering cutting-edge crane safety equipment for over 22 years and have an impressive client base. At Crane Warning Systems Atlanta, our wide range of crane safety products includes rated capacity indicators, load limit indicators, crane visibility devices, load moment indicators, and more.

You can also shop for high-quality crane system displays, Anti-Two block systems, and more. Check out our free-access troubleshooting guides, crane equipment wiring diagrams, and support manuals now, or contact us for more details.



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